F97889D

Problem: Large Pully Wobble

Solution Date: 7/10/2024         

Serial Number Break: 16992769798

Failure Mode:  Viable signs of damage when unpackaging included: 

  • The coil connecter was cracked or had other damage. 
  • The rear head shipping caps are dented.
  • Chip on the pully. 
  • The pulley developed a wobble after testing

Root Cause: All damages were consistent with the drop test proving that the current packaging failed to provide protection.

Solution:  Moving forward, a new packaging solution will be implemented using a higher-density foam. 

    Problem: AC compressor making noise

    Solution Date: 5/30/2024            Serial Number Break: NA

    Failure Mode:  AC compressor cores are coming back with two different types of dust shields on them.

    Root Cause: The older dust shields (shown below on the right), are susceptible of making noises because the clearances are extremely tight.

    Solution:  Moving forward, all dust shields will be replaced will the newer style (shown below on the left), to open up the clearances.

      47809628R_PI_dustcover_old

      Old dust shield causing the noise.

      47809628R_PI_DustCover_new

      New dust shield with more clearance.

      AC compressor clutch shield

      Problem: AC compressor not cooling

      Solution Date: 5/1/2024            Serial Number Break: NA

      Failure Mode: The ac compressor will quit operating when the compressor wires are damaged due to the pulley rotation.

      Root Cause: There is a possibility of water intrusion causing the compressor to freeze and seize.

      Solution: 

      • An AC compressor shield has been created to prevent water intrusion.
        • See CNH BULLETIN NUMBER: 2022 – 098 CIH N SB 
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